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Behind glass cases there were incredible intricate inlays of masted sailing ships
and the majestic American eagle. Each one took hours of an artisan's time and effort
to create. My host explained about the apprenticeship program at the factory that
each apprentice works under a master craftsman for a minimum of three years and
they are only released when their skills equals that of the master.
The specialties require different skills and therefore have different master craftsman.
What I really found intriguing was the care and skill taken in the drying and ageing
of the woods used for the instruments. Some of the wood is delivered to the factory
years before it can be used in an instrument. It is this ageing of the wood that
is an integral part of what gives each instrument their deep tones and rich sounds.
Dedicated masters inspect every piece of wood daily to manage the ageing process.
Too much moisture means mold and rot, too little moisture means cracks and splintering.
After the ageing process is complete, the pieces are inspected throughout the manufacturing
process, if even one issue is found than that the wood is rejected!
I was also amazed to see the handiwork and care taken with each autoharp. Every
Oscar Schmidt Autoharp literally goes thru 1000's of hand operations in the manufacturing
process. Even though there is a machine to help the masters accurately cut, sand,
and spray the wood, each piece is still hand fit, all joints are sanded by hand
and the finish is hand rubbed. During this process the temperature and humidity
is carefully controlled to insure perfection.
The finished instruments move to a temperature and humidity controlled room for
stabilization. After this stabilization period the instruments are check again and
carefully inspected for the proper tone from each of the species of wood used. Once
they have passed their final inspection they are cautiously packed for shipment
and sent to our temperature and humidity controlled warehouse awaiting your order.
Each autoharp takes approximately four weeks to make its way through the factory.
Now when I hear that a single craftsman can only make 20 to 30 a year I understand
why the care, skill, and passion put in to each of these masterpieces is worthy
of the Oscar Schmidt's century old name. We finished the day with an amazing tour
of this seaside city. The scenic drive along the coast with breath taking views
and beautiful white sand beaches was a perfect end to an enlightening day.
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